A check sheet is a data-recording device used to categorize and measure the frequency of process problems, causes, and other performance factors. A check sheet can help you in the following applications:
- Provide consistent data collection
- Identify and define problems / opportunities
- Set priorities
- Identify root causes
- Follow up and verify results
Check sheets are designed to help collect data with minimal effort but high visibility. They can vary from simple tally sheets to custom-designed forms to collect data into segmented categories. The information can indicate patterns and trends. Data is collected over a period of time and presented in tabular form.
An example of a check sheet is shown below. In this example data is collected on three different defects for one day’s production on each shift. It is easy to see that defect C has the highest frequency and that most of the defects occur on 1st and 3rd shifts. Follow-up investigations can then be conducted as to the root causes of the defects and the differences in shift quantities.
Shift
|
||||
Defect
|
1
|
2
|
3
|
Total
|
A
|
xx
|
x
|
xxx
|
6
|
B
|
x
|
x
|
2
|
|
C
|
xxxx
|
xxx
|
xxxxx
|
15
|