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Material Issues Create Huge Losses!

Material problems wreak havoc in many operations.  Inconsistencies and variation within a lot or between lots of material can cause operators to constantly tweak machines and processes, which in turn can lead to defects and high scrap rates. Having multiple suppliers for the same material creates variability and can cause production delays, especially if the change from one supplier to another...

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Machine & Equipment Issues Create All Kinds Of Waste!

Is your operation plagued with equipment issues that drive you crazy? Old, outdated, hard to maintain, constantly down, or making bad parts — equipment exhibiting these conditions can really drive a plant manager to drink! Or maybe it’s an office copier that keeps jamming up or a computer system that has a mind of its own and decides to go down or won’t boot...

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Check Out How This Will Help Your Company Prevent Mistakes & Errors!

Illustration by Don Pedicini, Liberty Graphics People variation is a given in every business; the key is to understand how it’s impacting your processes. Distractions, skill-level, attitude, personality, and inadequate processes are all conditions that cause people-related variation. What one employee might do well can be a challenge for another, and this variation in people skills...

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Kaizen – A Slow Steady Approach to Continuous Improvement

Shutterstock Illustration Kaizen is a commonsense, low-cost approach to continuous improvement. It is ideal for projects that are short in duration and attack a specific, known problem that is physically observable. Making small improvements is also much easier for employees to accept and since the projects are small in duration and the results can be seen almost immediately. A few years...

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Lean, Six Sigma, Kaizen! What Is The Best Direction For Your Organization?

Shutterstock Illustration Methodologies are almost as numerous as the tools they use. Organizations sometime struggle with where to start their improvement effort especially when resources are few and funds are in short supply. It really gets down to thinking about the problems you face as an organization and then selecting the right CI method to address those needs. If your organization...

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